WORLD CLASS
MANUFACTURING
Cooperation in Chassis Tuning with Famous Manufacturers & Proving Grounds

GAC Engineering has worked with world famous partners many times in thorough and complete chassis performance optimization. Joint effort was also made in testing and tuning in different road conditions and/or under various temperatures on major proving grounds home and abroad.

Production system
PRESSING WORKSHOP

Consisting of the world-class 6-bar servo presses and 8-bar mechanical presses as well as rotating 7-axle AGVs and straight 7-axle AGVs, the two automatic production lines ensure high-quality and high-precision Pressing of complex workpieces.

WELDING WORKSHOP

The welding workshop comprises five main production lines, i.e. floor assembly, auto body assembly, body side assembly, assembling and 4 doors and 2 covers. It adopts the world-class NC-locator, CNCservo rapid rolling technology, and Robot team technology (multi-robot cooperation technology). These diversified, flexible and small-batch production lines provide five-star safety guarantee for GAC Motor production, down to every minute detail.

PAINTING WORKSHOP

The painting workshop encompasses the processes of pretreatment electrophoresis, sealant, floating coat, setting paint and inspection process, using safe and environmentally friendly water-based paint. Advanced 16-section rectification technology is adopted for the electrophoresis process, which guarantees that vehicles meet the 10-year corrosion prevention standard. In addition, robot spray painting is employed for the internal plates, which improves spraying efficiency by 15%, realizes 10% energy conservation and reduces VOC emission by approximately 13%.

POWERTRAIN WORKSHOP

Consisting of motor and gearbox production line, GAC Motor’s powertrain plant organizes production according to vehicle order, with BEOL (the back-end-of-line) driving FEOL (the front-end-of-line). The powertrain plant adopts the world’s most advanced, high-precision production facility and rigorous inspection standards, all for the sake of ensuring that each motor that comes off the line is well-built with premium quality.

VEHICLE TESTING LINE

Through 5 static mandatory testing and side-slip measurements, i.e. four-wheel aligner, headlamp aligner, chassis dynamometer, braking force test stand and vehicle lamp testing, the vehicle testing line guarantees the function and safety of every vehicle before delivery.

TEST TRACK

The main conveying lines adopt a four-fold-line five-function process layout that allows maximum use of space. World-class equipment is utilized for key processes, which, combined with GAC Motor’s unique production mode, enables multiple models to be produced on the same line and with internationally top-notch quality.

Excellent Research and Development Management System

GAC Engineering has established a rigorous and well-organized automobile development management system with the vehicle design and development control program as its core components, major system standardization development process as an extension, and supported by standardization of management process in each stage of vehicle development. It has passed the examination of ISO9001 Quality Management System for certification review and approval.

Excellent Research and Development Manageement System.
QC system

The standardized and normalized supply chain management based on the unique "GAC Procurement Methods" and the strategic alliance of GAC Motor with the world's top 10 automotive suppliers ensure a higher level of product quality. In 2016, the parts reject ratio of GAC Motor’s suppliers was only 22ppm, much lower than the average level of other mainstream brands including both Chinese and joint-venture brands.

According to Yu Jun, General Manager of GAC Motor, the core advantage of GAC Motor for making breakthroughs in the high-end market is its quality-based philosophy, i.e. conquering the international market with outstanding quality and high-end manufacturing capability. A global R&D network powered by GAC Motor Research Institute has been built through integration of global resources and application of advanced processing equipment, giving full play of wisdom of GAC engineers, independently making design and integration of production lines, comprehensively integrating advanced ideas for process arrangement, collecting excellent suppliers and institutions, as well as learning widely from others, so as to build unique gene sequence of GAC Motor, form core competitiveness of series products made by GAC Motor, create a world-class intelligent factory driven by innovation and take the lead in the automotive industry.

QUALITY CONTROL

    GAC Motor has created a quality management mode with "Stop-Call-Wait and PDCA" as the core flows, "standardization, systematism and platform" as the basis and "basic concept of quality control, quality assurance in process and constant improvement" as three vital elements, so as to ensure the cross-year, cross-platform and cross-model quality consistency in the quality system of GAC Motor. In order to ensure high quality and high safety, GAC Motor established a strict "6520" quality control system, carrying out "6 characteristic activities", taking the "5 monitorings" and "2 Screenings " as the main measures to achieve the "zero defect" goal, so as to fully improve product quality and provide consumers with high-quality and cost-effective products.

    "Six Characteristics Management Activities": Start from the standardized operation and implement completion of working procedures; keep customers away from troubles through moving forward checking points; pay attention to management of changing points; make quick response to customers’ doubts, and realize continuous improvement and innovation. The "five monitoring" mechanism refers to supervision on suppliers’ products, market services, system and the third party. During pre-design, mid-term manufacturing and delivery in the later period, the Quality Control Department of GAC Motor has made all-pervasive monitoring from multiple dimensions, which enables to provide customers with the best product quality. To make guarantee on the quality, GAC Motor has set up two checkpoints including “inflow” and “outflow”. “0 "can be demonstrated in two aspects: GAC Motor comprehensively monitors the standardized production lines to ensure "zero fault" during production and make better guarantee on operation of production facilities with high efficiency and high quality; through the above " 652 " system with "zero fault" of production equipment, GAC Motor will ensure high quality of every car with "zero defect."

TECHNICAL RESOURCESTechnical Resources Available for GAC Engineering